Posted in

Olympus OmniScan X3 64 Phased Array Flaw Detector

Olympus OmniScan X3 64 Phased Array Flaw Detector delivers improved power and performance to field-proven phased array ultrasonic testing (PAUT) product line.

This 64-channel instrument has the pulser capacity to drive phased array (PA) probes with a larger number of elements, increasing the data acquisition speed for total focusing method (TFM) imaging. Users can exploit its increased capabilities to expand and diversify their application portfolio.

Package includes:

  • OmniScan X3 64 flaw detector 16:64PR
  • OmniScan MXU software
  • 10L16-9.6X10-A10-P-2.5-OM: Standard Phased Array Probe, 10 MHz Linear Array, 16 Elements
  • SA10-IHC: Standard removable IHC option for SA10 wedges
  • SA10-N55S: Standard wedge for angle beam phased-array probe A10
  • SA10-N55S-AOD3.5: Standard wedge for angle beam phased-array probe A10
  • SA10-N55S-AOD4.5: Standard wedge for angle beam phased-array probe A10
  • SA10-N55S-AOD6.625: Standard wedge for angle beam phased-array probe A10
  • SA10-N55S-AOD8.625: Standard wedge for angle beam phased-array probe A10
  • SA10-N55S-AOD10.750: Standard wedge for angle beam phased-array probe A10
  • SA10-N55S-AOD12.750: Standard wedge for angle beam phased-array probe A10
  • SA10-N55S-AOD24: Custom Wedge for Angle Beam Phased-Array Probe A10
  • 5L32-32X10-A32-P-5-OM: Standard Phased Array Probe, 5.0 MHz Linear Array, 32 Elements
  • SA32-N55S-IHC: Standard Wedge for Angle Beam Phased-Array Probe Type A31
  • ENC1-5-LM: Mini encoder, 5 m cable, waterproof with Lemo connector
  • WTR-SPRAYER-8L: Portable manual couplant feed unit
  • TB7567-1: NAVSHIPS Block. 1018 Steel
  • 93 Wh lithium-ion battery
  • Spare screen protector
  • DC charger with power cord
  • USB key with MXU Software and User’s Manuals
  • Empty USB key for file transfer purposes
  • Complimentary OmniPC analysis software
  • Calibration certificate
  • Transport case

The Olympus OmniScan X3 64 Phased Array Flaw Detector was introduced and released by Olympus Corporation in February 2202. The OmniScan X3 flaw detector has the tools to help you complete your work efficiently. Its range of applications include welds, pipelines, pipes, corrosion-resistant alloys, corrosion mapping, HTHA inspection, detection of stepwise cracking, composite inspection, and flaw imaging.

  • Compatible with existing probes and scanners
  • 32:128PR model, featuring 64-element TFM
  • 16:64PR and 16:128PR also available
  • Up to 8 groups, 1,024 focal laws
  • Compatible with MX2/SX files for convenience
  • 64 GB internal storage, extendable with an external USB drive

Features:

  • Powerful software that’s intuitive for new and existing OmniScan users with a modern, simplified menu structure that minimizes button presses.
  • Live TFM Envelope Processing. The instrument’s unique envelope processing provides clear, high-resolution TFM images of flaws.
  • Facilitate Flaw Interpretation and Sizing. Using different TFM modes (wave sets) in the same inspection provides more chances to detect oddly oriented indications.
  • Confirm Your Coverage in Advance. The acoustic influence map (AIM) tool provides you with an instant visual model of the sensitivity based on your TFM mode, probe, settings, and simulated reflector.
  • Get to Work, Quickly. The onboard scan plan tool helps you visualize your inspection before you begin.
  • Improved Fast Calibration. The OmniScan X3 calibration menus track the signals at high speed. You can perform multiple group calibrations in minutes with minimal frustration
  • Harness the Power of Your PC. OmniPC™ software offers a suite of advanced tools, such as a side-by-side view that enables you to compare two files onscreen at the same time to maximize the power of your PC when analyzing data.

Applications:

  • In-service and construction welding
  • Pressure vessels
  • Process pipes
  • Wind tower
  • Structural construction
  • Corrosion-resistant alloys and cladded materials (austenitic, nickel, and other coarse-grained materials)

Power You Can Carry

The high portability and enhanced performance of the OmniScan X3 64 flaw detector increase inspection productivity. It can process TFM images up to four times as fast as its predecessor yet comes in the same rugged and easily transportable box. On job sites with limited or restricted space, users will appreciate that the OmniScan X3 64 unit is compact and less cumbersome than other 64-channel devices. Inspectors can also remain on site longer and perform bigger scanning jobs without transferring data, thanks to the large 1 TB onboard storage.

Ease Challenging and Advanced Applications

Facilitating complex and thick part or weld applications, the instrument’s full 64-element aperture PA and 128-element aperture TFM enables users to optimize advanced Dual Linear Array (DLA) and Dual Matrix Array (DMA) probes. To save time during setup, all models in the OmniScan X3 series have integrated DLA and DMA support.

Smaller defects are easier to distinguish using the OmniScan X3 64 flaw detector’s high-resolution PA and TFM imaging. Accommodating lower frequency probes, the OmniScan X3 64 unit can increase penetration in attenuative materials while reducing signal saturation. These improved detection capabilities assist monitoring for early-stage flaws, such as high-temperature hydrogen attack (HTHA).

Optimized Workflow for Large Parts

When applications require advanced analysis, the entire PA inspection workflow can be performed using Olympus’ WeldSight software for greater efficiency. With the WeldSight Remote Connect app installed on the OmniScan X3 64 unit, users can instantly view the acquired data on a PC, exploiting the customizable user interface and software tools that facilitate specialized inspection procedures, including new-fabrication welds in pressure vessels

Olympus OmniScan X3 Phased Array Flaw Detector Specifications:

TypeMultigroup, multimode ultrasonic flaw detector
Size (W × H × D)335 mm x 221 mm x 151 mm (13.2 in. x 8.7 in. x 5.9 in.)
Weight5.7 kg (12.6 lb) (with 1 battery)
Hard Drive CapacityOmniScan X3 : Internal 64 GB SSD
OmniScan X3 64 : Internal 1TB SSD
extendable using an external USB drive
Storage DevicesSDHC and SDXC cards or most standard USB storage devices
Compatible only with NTFS and FAT32 formats.
Max Onboard File Size25 GB
GPSYes (unless specified otherwise for some regions)
Alarms3
Wireless ConnectionYes – wireless LAN dongle included in the package (model varies according to region)
PA Connectors1 connector
UT Connectors4 (2 channels P/R)
CertificationsISO 18563-1:2015
ISO-22232-1:2020
Display
TypeTFT LCD with resistive touch screen
Size269 mm (10.6 in.)
Resolution1280 × 768 pixels
Number of Colors16 million
Viewing AnglesHorizontal: −85° to 85°
Vertical: −85° to 85°
I/O Ports
USB 2.02 ports (one hidden behind the battery)
USB 3.01 port
Video OutputVideo out (HDMI)
Memory CardSDHC port
CommunicationEthernet
I/O Lines
Encoder2-axis encoder line (quadrature quadrature direction)
Digital Input6 digital inputs, TTL
Digital Output5 digital outputs, TTL
Acquisition On/Off SwitchThrough the configuration of a digital input
Power Output Line5 V nominal, 1 A (short-circuit protected), and 12 V output at 1 A
External DC Supply
DC-IN Voltage15 VDC to 18 VDC (min. 50 W)
ConnectorCircular, 2.5 mm pin diameter, center-positive
Battery
TypeLithium-ion battery
Capacity87 Wh
Number of Batteries2
Life5 hours using 2 batteries (hot-swap capable)
PA/UT Configuration
Bit Depth16 bits
Maximum PRF20 kHz
Frequency
Effective Digitizing FrequencyUp to 100 MHz
Display
Refresh RateA-scan: 60 Hz; S-scan: 20 Hz to 30 Hz
Envelope (echo-dynamic mode)Yes: Volume-corrected S-scan (30 Hz)
A-Scan HeightUp to 800%
Synchronization
On Internal Clock1 Hz to 10 kHz
External PaceYes
On EncoderOn 2 axes: from 1 to 65,536 steps

Data Specifications

Processing
Maximum Number of A-Scan Data PointsUp to 16,384
Real-Time AveragingPA: 2, 4, 8, 16
UT: 2, 4, 8, 16, 32, 64
RectificationRF, full wave, half wave+, half wave-
FilteringPA channel (OmniScan X3): 8 low-pass, 6 band-pass, and 4 high-pass filters
PA channel (OmniScan X3 64): 9 band-pass and 7 high-pass filters
UT channel: 8 low-pass, 6 band-pass, and 4 high- pass filters (3 additional filters when configured in TOFD)
Video FilteringSmoothing (adjusted to the probe frequency range)
Programmable TCG
Number of Points32: One TCG (time-corrected gain) curve per focal law
RangePA (standard): 40 dB per step of 0.1 dB
UT: 100 dB per step of 0.1 dB
Maximum SlopePA (standard): 40 dB/10 ns
UT: 40 dB/10 ns

Acoustic Specifications

ModelOmniScan X3OmniScan X3 64Both
PulserPA ChannelPA ChannelUT Channels
Voltage40 V, 80 V, and 115 V10 Vpp, 20 Vpp, 40 Vpp, 80 Vpp, 120 Vpp, and 160 Vpp85 V, 155 V, and 295 V
Pulse WidthAdjustable from 30 ns to 500 ns; resolution of 2.5 nsAdjustable from 30 ns to 1000 ns (half period of bipolar pulse or duration of negative of pulse); resolution of 5 nsAdjustable from 30 ns to 1,000 ns; resolution of 2.5 ns
Fall Time< 10 ns< 10 ns< 10 ns
Pulse ShapeNegative square pulseBipolar negative-positive square pulse Negative square pulse
Output Impedance28 Ω in pulse-echo
24 Ω in pitch-catch
35 Ω< 30 Ω
ReceiverPA ChannelUT Channels
Gain Range0 dB to 80 dB maximum input signal; 550 mVp-p (full-screen height).0 dB to 80 dB; maximum input signal 900 mVp-p (full-screen height).0 dB to 120 dB maximum input signal; 34.5 Vp-p (full-screen height).
Input Impedance57 Ω ± 10% at 9 MHz in pulse-echo
100 Ω ± 10% at 9 MHz in pitch-catch
120 Ω ±10 % at 13 MHz50 Ω in pulse-echo mode
50 Ω in pulse-receive mode
System Bandwith0.5 MHz to 18 MHz0.2 MHz to 26.5 MHz0.25 MHz to 28 MHz
Beam FormationPA ChannelUT Channels
Scan TypeSingle, linear, sectorial, compound, and TFM
Maximum ApertureOMNIX3-PATFM1664PR = 16 elements
OMNIX3-PATFM16128PR = 16 elements
OMNIX3-PATFM32128PR = 32 elements
OMNIX3-PATFM64128PR = 64 elements
Number of Receiving ElementsOMNIX3-PATFM1664PR = 64 receiving elements
OMNIX3-PATFM16128PR = 128 receiving elements
OMNIX3-PATFM32128PR = 128 receiving elements
OMNIX3-PATFM64128PR =128 elements
Number of Focal LawsUp to 1024
Delay Range Transmission0 µs to 10 µs in 2.5 ns increments0 µs to 10 µs in 5 ns increments
Delay Range Reception0 µs to 6.4 µs in 2.5 ns increments

TFM/FMC

Supported ModesPulse-echo: L-L, T-T, and TT-TT
Self-tandem: LL-L, TT-T, TT-L, TL-T, LT-T, TTT-TT, and TL-L
Number of GroupsUp to 4 simultaneous TFM groups
Maximum Aperture64-element aperture for 64:128PR
64-element extended aperture (32:128PR only)
32-element extended aperture for 16:64PR and 16:128PR
128-element extended aperture for 64:128PR
Image ResolutionUp to 1024 × 1024 (1 M points) for each TFM group
Live TFM EnvelopeYes

Operating Environment

Ingress Protection RatingIP65 certified (completely protected against dust and water jets from all directions (6.3 mm nozzle))
Shockproof RatingDrop tested according to MIL-STD-810G
Intended UseIndoor and outdoor use
AltitudeUp to 2,000 m (6,561 ft)
Operating Temperature−10 °C to 45 °C (14 °F to 113 °F)
Storage Temperature−20 °C to 60 °C (−4 °F to 140 °F) (with battery inside)
−20 °C to 70 °C (−4 °F to 158 °F) (with no battery inside)

Resources: Olympus-OmniScan-X3-64-Brochure

Leave a Reply

Your email address will not be published. Required fields are marked *