NDT Devices Blog

Olympus BondMaster 600 delivers a powerful combination of multiple mode bond testing software and highly advanced digital electronics, providing consistently crisp and high-quality signals.

Olympus BondMaster 600 delivers a powerful combination of multiple mode bond testing software and highly advanced digital electronics, providing consistently crisp and high-quality signals. Whether you are inspecting honeycomb composite, metal-to-metal bonds, or laminate composite, the BondMaster 600 offers exceptional ease-of-use thanks to its direct-access keys and streamlined interface that features convenient presets for common applications. The enhanced user interface and simplified workflow of the BondMaster 600 offers archiving and reporting that are accessible to any level of user.

Olympus BondMaster 600 The resolution and brightness of the 5.7-inch VGA screen on the BondMaster 600 handheld bond tester becomes even more apparent when switched into full-screen mode. Activated by the simple touch of a key, the full-screen mode is always accessible regardless of the display mode or inspection method you are using. The BondMaster 600 bond tester is programmed for a range of standard inspection methods, including pitch-catch RF, pitch-catch impulse, pitch-catch swept, resonance, as well as a notably improved mechanical impedance analysis (MIA) method.

Portable, Lightweight, and Ergonomic The ergonomic design of the BondMaster 600 is convenient for difficult-to-access inspection locations. For inspection in tight spaces, the factory-installed hand strap provides maximum comfort while maintaining access to the most critical functions.

Field Proven

The BondMaster 600’s case, based on a rugged, field-proven design, is world-renowned for withstanding the harshest, most demanding inspection conditions. The BondMaster 600 with its long battery life, airtight and water-resistant enclosure, high-friction bumpers, and dual-duty support stand/hook is a valuable tool for challenging inspection jobs.

Key Features

• Designed to meet the requirements of IP66.
• Long battery life (up to 9 hours).
• Compatible with existing BondMaster probes (PowerLink) and probes from other manufacturers.
• Bright, 5.7-inch color VGA display.
• Full-screen option in any display mode.
• Intuitive interface with application-specific presets.
• Instant display mode toggle using the RUN key.
• New SCAN view (profile).
• New SPECTRUM view and Frequency Tracking feature.
• Direct-access key gain adjustment.
• All-Settings configuration page screen.
• Up to two real-time readings.
• Storage capacity of up to 500 files (program and data).
• On-board file preview.

Two Models for Flexibility and Compatibility

The BondMaster 600 is offered in two models to accommodate the varying needs of composite bond testing. The basic model includes all pitch-catch capabilities, while the B600M model features all bond testing inspection methods. The upgrade from basic to multimode can also be performed remotely.

Both BondMaster 600 models are compatible with existing Olympus BondMaster probes, including those equipped with the PowerLink technology. Optional adaptor cables are available to enable compatibility with probes from other manufacturers.

Specifications :

236 mm × 167 mm × 70 mm (9.3 in. × 6.57 in. × 2.76 in.)
	1.70 kg (3.75 lb), including lithium-ion battery
	Mil Standard 810G, CE, WEEE, FCC (USA), IC (Canada), RoHS (China), RCM (Australia and New Zealand), KCC (South Korea)
	AC Mains: 100 VAC to 120 VAC, 200 VAC to 240 VAC, 50 Hz to 60 Hz
	One USB 2.0 peripheral port, one standard VGA analog output port, one 15-pin I/O port (male) with analog output, 3 alarm outputs.
–10 °C to 50 °C (50 °F to 122 °F)
	0 °C to 50 °C (32 °F to 122 °F) [with batteries] and -20 °C to 70 °C (-4 °F to 158 °F) [without batteries]
	Designed to meet requirements of IP66
Single lithium-ion rechargeable battery or AA size alkaline batteries (in an 8-cell holder).
	Between 8 to 9 hours
117.4 mm × 88.7 mm; 146.3 mm (4.62 in. × 3.49 in.; 5.76 in.)
	Full VGA (640 × 480 pixels) color, transflective LCD (liquid crystal display).
	Normal or Full screen, 8 color schemes. RUN key to toggle between screen modes.
	Choice of 5 grids, crosshairs (X-Y views only)
BondMaster PC software, included in base BondMaster 600 kit. BondMaster PC allows viewing saved files and printing reports.
	500 files featuring user-selectable on-board preview.
	English, Spanish, French, German, Italian, Japanese, Chinese, Russian, Portuguese, Polish, Dutch, Czech, Hungarian, Swedish, and Norwegian.
	Application Selection menu for easy and rapid configuration in all modes.
	Choice of up to 2 real-time readings measuring signal characteristics (list depends on selected mode)
Pitch-Catch, Mechanical Impedance Analysis (MIA-B600M only) and Resonance probes (B600M only). The instrument is fully compatible with BondMaster PowerLink and non-PowerLink probes, as well as those of other main probe and accessory suppliers.
11-pin Fischer
	0 dB to 100 dB in 0.1 or 1 dB increments
	0° to 359.9° in 0.1° or 1° increments
	Variable from 0.520 s to 40 s
	6 Hz to 300 Hz
	LOW, MEDIUM, and HIGH user-adjustable settings
	0.1 s to 10 s
	0.1 s to 60 s
	3 simultaneous alarms. Choices include BOX (rectangle), POLAR (circle), SECTOR (pie), SCAN (time-based), and SPECTRUM (frequency response).
	Up to 25 user-defined dot recordings
User-selectable mode. Choice of RF (toneburst), Impulse (envelope) or Swept (frequency sweep)
	1 kHz to 50 kHz (RF, Impulse) or 1 kHz to 100 kHz (Swept)
	0 dB to 70 dB in 0.1 or 1 dB increments
	10 μs to 7920 μs, adjustable in 10 μs steps. New Auto Gate mode automatically detects maximum amplitude.
	Up to 2 user-adjustable markers to monitor 2 specific frequencies from the Swept figure.
Calibration menu to determine best frequency for application, based on simple “BAD PART” and “GOOD PART” measurements
	2 kHz to 50 kHz
	Calibration menu to determine best frequency based on the probe response

If you work in explosive atmospheres, the BondMaster 600 Ex bond tester conforms to the requirements of the ATEX directive.

Standard Inclusions

The BondMaster® 600 is available in any of the following configurations:

Model: Basic and Multi-mode (M) .

Power cord: Over 11 power cord models available (for the DC charger).

Keypad and instruction label: English, international (icons), Chinese, or Japanese.

“Getting Started” print manual: over 9 languages available.

Items included in all BondMaster 600 models†: BondMaster 600 instrument with factory-installed hand strap, getting started manual, calibration certificate, rigid transport case, DC charger with power cord, Li-ion battery, AA battery tray, USB communication cable, MicroSD memory card and adaptor, Pitch-catch and MIA probe cable, and BondMaster PC software and product manuals disc.

†Standard inclusions may vary depending on your location. Contact your local distributor.

Additional items included in BondMaster 600M model only: Resonance probe cable.